SMT焊接不良及图片说明3--零件面a多
日期:2009-11-04 10:09  点击:425
3.Excessive Solder-component side( 零件面a多 )


拒收                                    良好情r 
缺c描述 : 
Wetting angle to base metal is steep and joint surface is not concave.
PROBABLE CAUSES
    
        
            
            
                - Solder temperature too high or low
 
                - Solder wave height too high
 
                - Solder wave uneven
 
                - Conveyor speed too low
 
                - Board not seated right
 
                - Board rerun
 
                - Incorrect weight placement and excessive weights used  
 
             
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                - Defective fixture and pallet design
 
                - Excessive mask ( temperature )
 
                - Board warped
 
                - Large plane on component side
 
                - Hole to lead ratio large
 
                - Weight distribution
 
                - Large unfilled holes  
 
             
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POSSIBLE PREVENTIONS
    
        
            
            
                - Maintain the accurate solder pot temperature
 
                - Maintain the correct solder wave height 
 
                - Ensure that the solder wave is even
 
                - Maintain the correct conveyor speed
 
                - Ensure that the board is place evenly before soldering
 
                - Correct weights should be used for pinning the board down  
 
             
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                - Reduce any excessive weights used for pinning the board down
 
                - Preheat temperature should not be too high that causes the board to warped
 
                - Make no or less large plane on component side
 
                - Ensure that the hole to lead ratio is correct
 
                - Have no or little large unfilled holes 
 
             
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REWORK
Excess solder is removed from the joint by touching it with the well-tinned tip of a soldering iron in order to remove the excess solder.